Many industries heavily rely on cameras for different purposes. Especially automotive, manufacturing, medicine, electronics, mining and textile use various types of cameras and lenses. These cameras and lenses are primarily used for the property’s surveillance and monitoring of different processes. However, with technological growth in the optical world, industries are now using cameras for other purposes too. It includes quality control, microscopic measurements, providing visual data to machine vision systems, aligning parts, and so on. These are all very complex tasks and directly impact the industry’s efficiency and product quality. Therefore, an Industrial Cameras Lens is designed and developed with extreme precision.
With the help of modern technology, high-precision tasks are performed by machines and advanced robots. These robots are faster and more efficient with significantly low chances of errors. However, their accuracy and efficiency heavily depend on the accuracy of the images and data provided by the machine vision systems. Due to this, these machine vision systems use High resolution lenses to capture precise and detailed imaging.
Role of Camera and Lenses in Different Industrial Processes
In industries cameras are used for the following:
Monitoring Assembly Lines
- Assembly lines require constant and precise monitoring to make sure the process is going smoothly without any disturbance or malfunctioning of the machines. Generally, fixed focal length cameras are used to monitor these assembly lines as they are consistent with the quality when the objects are placed at a constant distance from the cameras.
Alignment and Measurement
- Advanced and more precise Industrial Cameras Lens are used by industries to accurately measure the products and to precisely align the parts. In order to perform these complex tasks industries use telecentric imaging lenses. These lenses remove parallax error and distortion to provide accurate and precise measurements for machine vision systems.
Security, Surveillance, and Crime Prevention
- Industries have multiple processes due to which they have a huge amount of valuable resources. CCTV cameras prove to be an effective solution and provide 24/7 surveillance for industrial property. Industrial CCTVs significantly improve security with features like remote monitoring, durability, and night vision. Also, according to studies the presence of a CCTV camera can significantly reduce the chances of invasion and theft attempts.
Error Detection
- Every industry puts extra effort into error detection as any kind of error(major or minor) can notably reduce the product’s quality and even lead to the wastage of valuable resources. Therefore, industries install cameras with a telephoto zoom lens and use them to closely monitor the production lines and assembly lines. This helps them to detect any machine malfunction or obstacles in the production line.
Machine Vision Systems
- Industries automate complex, repetitive, and time-consuming tasks by using specially designed robots and machines. To perform the given task with accuracy and precision industries use high-resolution lenses. They equip the machine vision systems with high-resolution telecentric lenses which significantly increase the accuracy of data and measurements.
Why Do Industries Need High-Resolution Lenses
Industries need to keep a perfect balance between quality and quantity. They cannot sacrifice quality for quantity and vice-versa. That is why every industry looks for different ways that help them increase the quality of their products and efficiency at the same time. Some major ways to achieve this are:
- Automating tasks
- Monitoring processes
- and accurate Error Detection.
In order to achieve optimum efficiency, industries use high-resolution lenses in the above-mentioned processes. High-resolution lenses improve the quality and add more details to the images. This in turn proves to be very effective for error detection as the operator can see small and minute flaws in the product and process. Similarly, detailed images obtained by high-resolution lenses improve the monitoring process. Machine vision systems also take advantage of high-resolution lenses to get precise measurements and accurate data.
Different Types of Industrial Cameras Lens
There are different lenses available with distinct features where some provide wider coverage and some have better zooming capabilities. Industries utilize these different lenses for various purposes in order to improve the quality of their services and products. Names and details of some of the most commonly used Industrial Cameras Lens are listed below:
Telecentric Lens
- These lenses are majorly used in machine vision systems to provide accurate data and measurements. A telecentric lens has a constant field of view which eliminates the parallax errors. Also, these lenses remove distortion and offer constant magnification regardless of the object’s position in the field of view.
Telephoto Lens
- These lenses offer powerful zoom and magnification capabilities which makes them ideal for situations where the user needs to capture distant objects. Telephoto lenses are also very helpful in cases where getting close to the object or the product is not possible.
Wide-angle Lens
- The primary use of wide-angle lenses is for security and surveillance. Wide-angle lenses have a shorter focal length and a wider field of view. It allows the user to capture more area with a single camera which increases the monitoring area hence, improving the security.
Infrared Lens
- Industries use infrared lenses for better error detection and quality inspection because they can capture images that are not visible to the naked eye. Also, these infrared lenses provide better security as they can capture moments and heat signatures in low light.
Fixed Focal Length Lens
- With a fixed focal length, these lenses are ideal for monitoring assembly lines. Fixed focal length lenses provide consistent high-quality images when the objects are placed at a constant distance.
SuperiorCCTV – Trusted by Different Industries for Optimum Optical Solutions
SuperiorCCTV is a trusted name for developing high-quality lenses and optical solutions for personal, commercial, and industrial use. According to our experts, developing an industrial camera lens requires a perfect balance of experience, expertise, precision, and dedication. We develop and design industrial lenses in a dust-free assembly shop to take the quality a step beyond.
In addition to providing best-in-class quality industrial lenses, We also have a wide variety of CCTV lenses available including varifocal, wide-angle, telephoto lenses, and many others. We also provide free consultancy regarding lenses and other optical queries. This will help you to find the best lens and camera placement according to your requirements.
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