Modern industries heavily rely on robots and machines to perform crucial tasks in several industrial processes. These robots and machines have machine vision systems to get visual data and measurements. Industries use a telecentric imaging lens in these machine vision systems to get accurate and precise data. As a result, it significantly reduces the error percentage, decreasing the downtime. This is just one use case of lenses in industries. Similarly, other lenses and cameras are used in industries to perform different tasks. Some important ones include quality control, security monitoring, data collection, precise measurement of small objects, and monitoring assembly lines.
An Industrial cameras lens helps in significantly increasing the productivity and efficiency in industries. Cameras are used to monitor assembly lines and industrial processes. Therefore, it helps in more precise error detection and better quality control. This saves industries from machine malfunctions by detecting errors in the early stage before any significant damage. Industries also heavily use cameras and lenses for security and monitoring purposes. Generally, industries monitor assembly lines with fixed focal length or varifocal lenses, depending on the requirement.
Major Industrial Lenses and Their Uses
The need for cameras and lenses in industries is increasing with the growing capabilities of modern optical technology. Because of this growth, different types of lenses are developed to help industries increase their productivity and provide them with better visual data. Some of the essential industrial camera lenses and their details are given below:
- Telecentric Lens
- A telecentric lens is a powerful lens used for precise and accurate images. A major benefit of this lens is that it provides constant magnification regardless of the object’s position in the field of view. This helps to get precise measurements of the objects, no matter where they are placed in the FOV. Telecentric lenses also have powerful magnification to measure the dimensions of minute objects with extreme precision.
- Infrared Lens
- An Infrared Camera lens is used for security, night vision, and thermal imaging. These special lenses have a wide variety of applications in several industries, including defense, research and development, medical, and high security surveillance. Their ability to track heat signals allows the user to capture images in extremely low light or completely dark surroundings.
- Machine Vision Lenses
- Automated robots and machines require high-precision visual data to accomplish vital tasks. These tasks include parts alignment, measurement for cutting or welding, painting, and parts assembly. Machine vision systems are used to provide this visual data. Different types of lenses used in machine vision systems include fixed focal length, telecentric imaging lens, varifocal lens, and macro lens. In order to ensure better results, it is important to choose an appropriate machine vision lens.
- Line Scan
- A line scan camera lens is used in industrial inspections as they are capable of monitoring moving objects with precision. These lenses are specially designed for defect and surface detection and produce high-resolution images.
- Security Camera Lens
- Industries comprise expensive machinery, valuable resources, and other vital types of equipment. That is why security monitoring is a highly emphasized topic for industries and has a couple of benefits. This monitoring helps to prevent theft or burglaries and, on the other hand, it also ensures the safety of workers and staff members by detecting malfunctions. Therefore, having a durable and high-quality security camera lens is essential for industries.
Need For Cameras and Lenses In Industries
Various types of cameras and lenses are used in Industries for the following:
- For Automation
- Industries are now using cameras to automate different processes and tasks, including part assembly, quality control, packing, painting, cutting, and many others. Cameras and lenses provide visual data that is fed to robots and software. This data is then processed by the software tools and machinery to perform the required task with minimum human intervention. A perfect example of this automation is a machine vision system.
- Monitor Assembly Lines
- Industrial assembly lines require constant monitoring to ensure that the process is going smoothly without any errors. Manual monitoring has limitations and cannot cover the whole assembly line, leaving blind spots. That is why assembly lines are monitored with multiple high-resolution cameras.
- Quality Control and Error Detection
- Quality control in industries is a key factor and has great significance. It helps industries reduce resource wastage and ensures that they produce high-quality products. Industries pair high resolution lenses with advanced software to improve the quality control process. These lenses come with superior magnification capabilities that assist with detecting even the minute errors in the product or the process. As a result, you get better error detection.
- Accurate and Precise Measurement
- Industries including automotive, medical, manufacturing, and electronics heavily rely on accurate and precise measurements. That is why they use a telecentric imaging lens to perform these measurements. It ensures that the objects are measured with high precision, no matter where they are present in the camera’s field of view.
How to Choose a CCTV Camera for Industrial Use
As stated above, industries have various expensive machinery and valuable resources. CCTV cameras monitor these machineries and resources to protect them from external and internal threats. You can improve the security and surveillance by choosing an appropriate lens. Here is the list of different CCTV camera lens used in industries:
- Wide-angle lens
- These lenses have a signature wide field of view, which allows them to capture a larger area with a single lens. The major benefit of using these lenses is that they eliminate the need for multiple cameras and also reduce blind spots in the coverage area.
- Varifocal lens
- Varifocal lens allows the user to adjust the focal length according to the requirement. You can capture a wider field of view by shortening the focal length or adjusting the focal length to zoom in on distant objects. Due to their versatility, varifocal lenses are generally used in high-security areas.
- Fixed focal length
- A fixed focal length lens is affordable and easy to install. This lens is ideal if the objects you need to capture are always placed at a constant distance from the camera. Industries use these lenses to monitor the assembly line and for the surveillance of machinery that is fixed in place.
How to choose a CCTV lens for Industrial Use
- Make sure that the Industrial Cameras Lens is durable enough to withstand the hard environmental conditions in industries. Chemical fumes, strong water pressure, and extreme temperature differences are some of the common obstacles that an industrial CCTV camera might need to face. Therefore, it is recommended to pick a lens with an IP rating of IP67, IP68 or IP69K.
- For industrial purposes, it is also important to make sure the CCTV lenses can record in high resolution. This is important to enhance security with better identification.
Why Trust SuperiorCCTV for High-Quality Industrial Lenses?
SuperiorCCTV is your trusted partner for high-quality lenses and other optical solutions. Our experts will help you get optimized solutions with the help of their experience and knowledge. You can trust us to provide you with the best-in-class industrial lenses.
Why trust us?
- We have invested millions of dollars in our dust-free optical assembly workshop to ensure that we develop only high-quality products.
- At superiorCCTV, we are consistent with our quality to ensure 100% customer satisfaction. We keep precision as our priority while developing industrial lenses.
- Industries generally require lenses in large quantities. SuperiorCCTV has all the necessary resources to fulfill bulk orders without compromising the quality.
- We are well aware that industries require a wide variety of lenses for different purposes. That is why we offer you a great lens assembly that helps us find exactly what you need. Some of the lenses included in our lens assembly are listed below:
- Automotive Lens
- F-theta Lens
- Machine Vision Lenses
- Fisheye Lens
- Infrared Lens
- Line Scan Lens
- M12 Lens
- Telecentric Lens
- C Mount CCTV Lens and other Security lenses
Along with this, our experts will provide you with experience-based consultancy regarding lenses and other optical components free of cost. Contact us for the highest quality lenses and optical solutions at the right price.
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